Invest in OCTOPUZ for safer, more cost-effective welding

  Tracy Bithell   Jun 23, 2015   Case Study, Video   0 Comment

Looking for a better way to perform welding tasks?

By combining OCTOPUZ offline robot programming software with the right robotics system, companies will discover innovative ways to save both time and money.

Worker Automation, an OTC welding integrator in Covington, Ohio, put OCTOPUZ to the test when they programmed and simulated a MIG welding operation using an OTC B4 robot on a 2-axis rotary table. The video above shows the robots welding and repositioning the part for reach, both in simulation and real time, as they run sub programs directly exported from OCTOPUZ. No modifications were involved — all of the welding, rotary, motion and weaving commands were created by the software.

One of the highlights of using OCTOPUZ for manufacturing jobs such as welding is its efficiency. Programming is fast and simple, allowing users to drag, drop and snap components together from the library to create complex systems based on pre-made logic. The offline feature eliminates the need for shutdowns since robots can continue to operate while the next part is being programmed.

Though hindsight is 20/20, OCTOPUZ’s simulation capabilities ensure that any potential collisions and unpredictable motions are avoided before going into production. Once the process has been proven, weld parameters can be saved and reused to speed up future programming and reduce the potential for programmer error.

During the simulation and programming of various cells, Worker Automation discovered firsthand several advantages to using OCTOPUZ:

  • Each weld could be programmed with only two clicks
  • No external CAM system was required (all components are located inside OCTOPUZ)
  • All motion could be simulated (touch-sensing, multipass and rotary motion)
  • Multiple User Coordinate Systems are available if needed
  • The graphical interface includes 3D interaction so weld parameters can be visualized before welding

OCTOPUZ allows users to program and simulate multiple robots simultaneously, and supports many robot brands with a regularly updated library.

To learn more about OCTOPUZ and Welding, or to arrange for a personalized demonstration, call 1-800-529-5517 or email

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